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What is the difference between 3-axis, 4-axis and 5-axis in CNC? What is suitable for machining

Parameter Dimension3 Axis CNC4 Axis CNC5 Axis CNC
Axis Definition- 3 linear axes: X, Y, Z
- The tool moves in a straight line, machining a single plane in a single pass.
- 3 linear axes + 1 rotary axis (e.g. A-axis)
- Linear and rotary axes are linked to machine multi-angle planes.
- 3 linear axes + 2 rotary axes (e.g. A/B or B/C)
- 5-axis linkage, tool can cut into workpiece from any angle
Accuracy- Low (±0.05mm class)
- Multiple clamping error prone
- Medium (±0.02mm class)
- Reduced number of clamping times improves accuracy
- Highest (±0.005mm class, micron class)
- Linkage processing avoids interference, resulting in high precision
Machining efficiency- Low
- Complex parts require multiple clamping and turning
- Medium-high
- Multi-face machining in one clamping, 30%-50% increase in efficiency.
- Highest
- Complete the whole process in one setup, 20%-40% more efficient than 4-axis.
Machining types- Surface milling, drilling, simple 2D/2.5D parts
- Regular surfaces (e.g. cylindrical surfaces)
- Multi-surface machining, cylinder side profile
- Moderately complex surfaces (e.g., convex molds for automotive molds)
- Complex free-form surfaces (e.g., impellers, propellers)
- Inverted features, multi-curvature transition parts
¨NBSP;


 

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